CCS Combo 1 to GB/T Active DC Charging Adapter | PLC to CAN Protocol Converter | 250 A, 1000 V DC

 

YDCHARGE CCS Combo 1 to GB/T Active DC Charging Adapter

Intelligent Active DC Interoperability Solution for GB/T Electric Vehicles

250A / 1000V DC Max
PLC to CAN Active Conversion
Dual Temperature Monitoring
Active Safety Control

The YDCHARGE CCS Combo 1 to GB/T Active DC Charging Adapter is an intelligent DC charging interface converter designed to enable GB/T electric vehicles to charge from CCS Combo 1 DC fast charging infrastructure. Featuring embedded communication control hardware, the adapter converts CCS Combo 1 PLC-based charging communication into GB/T CAN-based communication according to supported protocol requirements. With up to 250 A DC current capability, 1000 V DC voltage rating, dual temperature monitoring, and active safety control, it provides a practical solution for cross-standard DC charging deployment, fleet operation, and international EV charging projects.

Embedded Protocol Control
Converts CCS1 PLC communication to GB/T CAN communication via active internal control hardware.
High-Power Active DC Rating
Supports high-current DC fast charging up to 250 A current and 1000 V DC maximum operating voltage.
Dual Thermal Protection
Features dual-interface thermal monitoring and active safety logic to protect cross-standard charging sessions.
Application Scope & B2B Projects
Ideal for international EV fleet logistics, imported GB/T electric vehicle adaptation, charging equipment validation, and OEM/ODM commercial projects.

YDCHARGE CCS Combo 1 to GB/T Active DC Charging Adapter

Active PLC-to-CAN Intelligent Protocol Conversion for GB/T Electric Vehicles

250A / 1000V DC (Up to 250kW)
Active PLC to CAN Protocol Conversion
DIN 70121 / ISO 15118 → GB/T 27930
Dual NTC Thermal Sensing
IP55 / UL 94 V-0 Rated

Product Overview & Charging Pathway

The YDCHARGE CCS Combo 1 to GB/T Active DC Charging Adapter is developed for cross-standard DC fast charging applications where GB/T electric vehicles need compatibility with CCS Combo 1 charging infrastructure. Unlike passive mechanical adapters, this product includes embedded communication electronics to support real-time protocol conversion between different DC charging communication systems.

CCS Combo 1 DC Charging Station  →  Active Adapter  →  GB/T Vehicle Inlet

1. Embedded Communication & Power Capabilities

Active PLC to CAN Protocol Conversion

Integrates an embedded controller system to seamlessly bridge CCS1 Power Line Communication (PLC) and GB/T Controller Area Network (CAN) protocols:

CCS1 Side: DIN 70121 & ISO 15118 PLC communication
GB/T Vehicle Side: GB/T 27930 CAN communication

High-Power DC Fast Charging

Engineered for high-voltage DC fast charging applications with robust power throughput parameters:

  • Maximum Voltage: 1000 V DC
  • Maximum Current: 250 A DC
  • Theoretical Peak Power: Up to 250 kW

*Actual charging rate is governed by vehicle BMS demand, station output capacity, and thermal limits.

Dual NTC Thermal Safety Monitoring

Integrates real-time thermal monitoring across critical electrical interface points using dual NTC temperature sensors. If operating temperatures exceed safe threshold limits during high-current sessions, the adapter actively interrupts charging authorization to protect against thermal stress.

2. Contact System & Industrial Housing Construction

Low-Resistance Contact System

Utilizes silver-plated copper alloy contacts with a specified contact resistance of ≤0.5 mΩ. The high-conductivity design reduces resistive losses, minimizes localized heat generation, and ensures high dielectric insulation performance.

Durable Industrial Housing

Built for demanding outdoor commercial environments with UL 94 V-0 flame-retardant housing materials, IP55 ingress protection when connected, operating range from −30°C to +50°C, and mechanical mating life exceeding 10,000 no-load cycles.

3. Primary Application Scenarios

Cross-Standard EV Projects

Enables GB/T electric vehicles to access compatible CCS Combo 1 charging infrastructure in international EV deployment projects.

Fleet Charging Operations

Suitable for commercial fleet operators managing imported vehicles and charging infrastructure across different regional standards.

EV Engineering & Validation

Provides essential hardware for vehicle development testing, charging interoperability evaluation, and cross-standard validation programs.

Charging Network Integration

Supports charging point operators evaluating cross-compatibility options between CCS Combo 1 networks and GB/T vehicle platforms.

OEM & ODM Customization Support

YDCHARGE provides complete OEM/ODM engineering support for active DC charging adapters, including firmware protocol adaptation, custom branding, private label packaging, technical documentation, sample evaluation, and volume production.

*Contact our engineering team to request technical protocol datasheets and evaluation units.

Inquire for CCS1 to GB/T Active Adapter Solutions

Engineering evaluation samples, protocol integration guides, and volume pricing tiers are available upon request for B2B clients and fleet operators.

Submit your target vehicle platform, deployment scope, branding requirements, and projected order volume to receive a detailed proposal.

Technical Specifications

General & Communication Architecture
Product Type CCS Combo 1 to GB/T Active DC Charging Adapter
Adapter Type Active protocol conversion adapter
Charging Pathway CCS Combo 1 Station → Adapter → GB/T Vehicle
Communication Conversion CCS PLC to GB/T CAN
Supported Protocols DIN 70121 / ISO 15118 to GB/T 27930
OEM/ODM Support Supported
Electrical & Thermal Performance
Rated Current Up to 250 A DC
Rated Voltage Up to 1000 V DC
Maximum Reference Power Up to 250 kW theoretical
Temperature Monitoring Dual NTC temperature sensors
Thermal Protection Charging authorization interruption
Contact Resistance ≤0.5 mΩ
Insulation Resistance >1000 MΩ at 500 V DC
Dielectric Withstand 2500 V AC
Physical, Mechanical & Environmental
Housing Material UL 94 V-0 flame-retardant material
Protection Rating IP55 when properly connected
Operating Temperature −30°C to +50°C
Storage Temperature −40°C to +85°C
Dimensions 282.18 × 95.48 × 143.81 mm
Weight Approx. 1.58 kg
Mechanical Life >10,000 no-load mating cycles

Compliance & Verification Note
Certification scope should be confirmed according to the supplied SKU, firmware version, connector configuration, and target market.

Compatibility, Use Conditions & Documentation

System Compatibility Requirements

Specifically engineered for GB/T DC charging vehicles connecting to CCS Combo 1 DC charging stations. Operation requires compatibility across:

  • Vehicle DC charging BMS system
  • Charging station communication controllers
  • Adapter firmware configuration
  • Regional electrical & charging network rules

Operational Limits & Exclusions

This active DC converter is specialized for CCS1 to GB/T protocol translation.

Not Supported: AC charging applications
Not Supported: CCS Combo 2 (CCS2) infrastructure
Not Supported: GB/T AC vehicle inlets or unsupported protocols

Compliance & Project Documentation

Available technical documentation for OEM/ODM engineering validation includes:

  • CE compliance documentation
  • FCC compliance documentation
  • Protocol validation reports
  • Thermal performance test reports
  • Electrical safety evaluation documents

CCS Combo 1 to GB/T Active Charging Adapter FAQs

Frequently Asked Questions for B2B, Active Protocol Adaptation & Engineering Integration

A. Active Protocol Conversion & Architecture

What is a CCS1 to GB/T active charging adapter?
It is an active DC charging adapter that converts communication protocols between CCS Combo 1 charging stations and GB/T electric vehicles.
Is this a passive adapter?
No. This product contains embedded active electronic control hardware to perform real-time protocol conversion between different DC charging communication standards.
What communication protocols does it support?
It supports converting CCS PLC-based communication (such as DIN 70121 and ISO 15118) into GB/T CAN-based communication (GB/T 27930) according to supported protocol configurations.
Does it convert charging power?
No. It converts communication signals between charging standards. The actual DC charging power is supplied directly by the DC charging station according to the vehicle BMS demand.

B. Electrical Performance & Capabilities

What charging power can it support?
The adapter supports up to 250 A DC current and 1000 V DC operating voltage. Theoretical maximum power can reach approximately 250 kW depending on vehicle platform and charging station capability.
Does it support AC charging?
No. It is designed for high-power DC fast charging only.

C. System Compatibility & Network Policies

Does it work with every CCS1 charger?
No. Compatibility depends on the charger communication protocol implementation, firmware versions, vehicle system parameters, and regional charging network rules.
Does it support ISO 15118 Plug & Charge?
Support depends on specific vehicle BMS requirements, charging station software, and adapter firmware configuration.

D. Firmware & OEM/ODM Customization

Can firmware be customized?
Yes. YDCHARGE supports project-based firmware configuration and software tuning for validated vehicle platforms and specialized charging station networks.

OEM & ODM Customization Programs

YDCHARGE provides comprehensive active charging adapter customization for EV manufacturers, charging network operators, fleet solution providers, EV accessory brands, and automotive testing organizations.

Firmware Adaptation
Connector Configuration
Housing & Hardware Design
Branding & Packaging
Validation & Testing Support

Inquire for OEM/ODM Active DC Adapter Solutions

Engineering evaluation samples, protocol integration documentation, and volume pricing tiers are available upon request for qualified B2B partners and fleet operators.

Submit your target vehicle platform, charger infrastructure details, branding scope, and projected order volume to receive a customized proposal.