YDCHARGE CCS2 to GB/T Active DC Charging Adapter
Intelligent Active DC Interoperability Solution for GB/T Electric Vehicles
Active PLC to CAN Protocol Conversion
DIN/ISO → GB/T 27930 Protocol
Automated Thermal Protection
IP55 Weatherproof Rating
The YDCHARGE CCS2 to GB/T Active DC Charging Adapter is an active protocol-converting interface adapter designed to connect GB/T DC charging vehicles with CCS Combo 2 fast charging infrastructure. Integrating MCU-based control logic, it translates CCS2 PLC communication (DIN 70121 / ISO 15118) with GB/T CAN communication (GB/T 27930) in real time. Supporting 300 A continuous DC current, up to 1,000 V DC operation, and up to 300 kW charging power capability, the adapter combines active communication conversion, high-current T2 copper conductors, automated thermal protection, and IP55 protection when mated for commercial EV charging projects.
MCU-based control logic translates CCS2 PLC protocols (DIN 70121 / ISO 15118) to GB/T CAN (GB/T 27930).
High-conductivity T2 copper conductors support 300 A continuous current at up to 1,000 V DC max rating.
Features active multi-point thermal protection logic and IP55 weatherproof enclosure sealing when mated.
YDCHARGE CCS2 to GB/T Active DC Charging Adapter
Active PLC-to-CAN Intelligent Protocol Conversion for GB/T Electric Vehicles
Active PLC to CAN Protocol Conversion
DIN 70121 / ISO 15118 → GB/T 27930
T2 Copper Conductors
Automated Thermal Protection
Product Overview & Charging Pathway
The YDCHARGE CCS2 to GB/T Active DC Charging Adapter is developed for cross-standard DC charging applications where GB/T-equipped electric vehicles need to operate with CCS Combo 2 charging infrastructure. The adapter integrates an active communication conversion system based on MCU control technology, enabling real-time translation between CCS2 charging communication protocols and GB/T vehicle communication protocols.
1. Embedded Protocol Conversion & Power Capabilities
Active PLC to CAN Conversion
Integrates active communication conversion hardware managed by an internal MCU and control PCB:
High-Power DC Architecture
Engineered for continuous high-voltage DC fast charging applications:
- Continuous Current: 300 A DC
- Maximum Voltage: 1,000 V DC
- Theoretical Power Throughput: Up to 300 kW
*Actual performance depends on vehicle battery platform, BMS request, station capacity, and environmental conditions.
Automated Thermal Protection Logic
Integrates active temperature monitoring to manage thermal stress during continuous 300 A sessions. When internal temperature reaches the defined safety threshold, power output is automatically interrupted to prevent excessive heating, automatically resuming operation once conditions return to safe operating limits.
2. High-Current Conductive System & Flame-Retardant Housing
High-Current T2 Copper Conductors
Features a direct DC power transfer path built with high-purity T2 copper conductors and heavy-duty terminals. The low-resistance contact architecture minimizes electrical losses and reduces thermal generation during prolonged high-load charging sessions.
Flame-Retardant & Weatherproof Housing
Encased in a PC + ABS engineering polymer housing rated UL 94 V-0 for high flame retardancy. The sealed structure provides IP55 ingress protection when mated, protecting internal active PCB components from dust and rain exposure in commercial outdoor deployments.
OEM & ODM Customization Services
YDCHARGE offers complete OEM and ODM customization services for charging equipment suppliers, fleet solution providers, and EV infrastructure companies. Customization options include private label branding, custom housing design, firmware protocol tuning, localized packaging, rating labels, and project-specific engineering validation.
*Contact our engineering team to request technical datasheets, protocol validation reports, and evaluation sample units.
Technical Specifications
| General & Communication Architecture | |
|---|---|
| Product Type | CCS Combo 2 to GB/T Active DC Charging Adapter |
| Adapter Architecture | Active protocol conversion (PLC ↔ CAN) |
| Charging Pathway | CCS2 DC Charging Station → Active Adapter → GB/T DC Vehicle Inlet |
| Supported Protocols | CCS2 PLC DIN 70121 / ISO 15118 ↔ GB/T CAN GB/T 27930 |
| Control System | MCU + PCB control logic |
| Certification | CE DoC, EMC test, LVD test, RoHS |
| Electrical, Thermal & Control Parameters | |
| Maximum Charging Current | 300 A DC continuous |
| Maximum Operating Voltage | 1,000 V DC |
| Maximum Charging Power | Up to 300 kW |
| Power Architecture | Direct DC power transfer |
| Conductor Material | T2 Copper |
| Thermal Protection | Automated thermal cut-off at 85°C |
| Dielectric Withstand Voltage | 2,000 V AC |
| Physical, Mechanical & Compliance Standards | |
| Housing Material | PC + ABS engineering plastic |
| Flame Rating | UL 94 V-0 |
| Enclosure Protection | IP55 when mated |
| Operating Temperature | −30°C to +50°C |
| Mechanical Life | >10,000 no-load mating cycles |
| Product Dimensions | 308.4 × 96.2 × 142 mm |
| Product Weight | Approx. 2.05 kg |
Compatibility, Operating Conditions & Compliance
Compatibility Requirements
Engineered for GB/T DC charging vehicles operating with CCS Combo 2 charging infrastructure. Charging compatibility depends on:
- Vehicle BMS communication
- Charging station software
- Protocol implementation
- Regional charging requirements
- Vehicle charging capability
Operational Boundaries
This active converter is designed strictly for high-power DC fast charging applications.
Compliance & Engineering Documentation
Certified for global deployments. Available engineering documentation includes:
- CE Declaration of Conformity (DoC)
- EMC & LVD test reports
- RoHS compliance certification
- Protocol validation & handshake test records
- Thermal evaluation & electrical safety test docs
Target Application Scenarios
Cross-Standard EV Charging Projects
Suitable for charging infrastructure projects requiring seamless compatibility between CCS2 charging stations and GB/T electric vehicles.
Fleet Charging Operations
Supports commercial fleet operators managing mixed vehicle fleets across different regional charging standards.
Commercial Charging Networks
Suitable for public and private charging point operators expanding vehicle compatibility across regional charging systems.
EV Accessory OEM Programs
Designed for charging accessory manufacturers requiring turnkey active protocol conversion hardware under private label branding.
CCS Combo 2 to GB/T Active Charging Adapter FAQs
Frequently Asked Questions for B2B, Active Protocol Conversion & Regional EVSE Integration
A. Active Protocol Conversion & Communication Architecture
What does this CCS2 to GB/T adapter do?
Is this a passive adapter?
What charging protocols are supported?
Does the adapter convert DC voltage?
B. Electrical Performance & Charging Capabilities
What is the maximum charging current?
What is the maximum charging power?
C. Safety Protection, Outdoor Sealing & Compliance
What safety protection does it provide?
Is it suitable for outdoor charging stations?
What certifications are available?
D. OEM / ODM Customization Services
Can YDCHARGE customize this adapter?
OEM & ODM Support Programs
This product is designed for EV charging infrastructure providers, accessory brands, fleet operators, and regional charging solution companies requiring CCS2 and GB/T interoperability. YDCHARGE provides full manufacturing and engineering support: