YDCHARGE CCS2 DC Charging Cable
A professional grade CCS2 DC charging cable with open end designed for station assembly and SKD CKD integration projects.
Designed in accordance with IEC 62196 3, this CCS2 DC cable platform supports project based current classes from 10A to 250A and up to 1000V DC charging applications. It is engineered for Mode 4 DC charging equipment including compact chargers and commercial fast chargers. Featuring Pt1000 temperature sensing and customizable cable construction, it provides a practical OEM ODM solution for modern EVSE infrastructure and professional interface integration.
CCS2 DC Platform
Specifically developed for Mode 4 DC charging equipment utilizing Combined Charging System Type 2 vehicle interfaces for reliable high power transfer.
Flexible Current Range
Available in project based classes from 10A to 250A with high end versions supporting 250A permanent 1000V DC for 250kW class applications.
Integrated Thermal Monitoring
Features integrated Pt1000 based temperature sensing for precise DC contact monitoring and enhanced over temperature protection.
OEM ODM Flexible
Supports custom logos cable colors and lengths to align with your project based EVSE development and branded charger portfolios.
YDCHARGE CCS2 DC Charging Cable
A professional DC charging interface platform developed for station manufacturers and SKD CKD production programs.
The YDCHARGE CCS2 DC Charging Cable is a high performance interface designed for DC charging station manufacturers and EVSE integrators. Engineered as a Mode 4 DC charging cable with an open cable end, it is intended for seamless installation into professional charging systems in accordance with IEC 62196 3 standards.
This platform offers a scalable CCS Type 2 DC solution for projects ranging from compact DC units to high power commercial fast chargers. It provides essential engineering readiness for EVSE projects targeting AFIR aligned public charging infrastructure in the EU.
Manufacturing and Integration
Specifically developed for system builders and service technicians building modern DC infrastructure:
- DC charging station assembly and manufacturing
- Compact and commercial DC charger development
- Destination DC charging and commercial EVSE systems
- SKD CKD charging equipment production programs
- Professional charger repair and replacement services
Scalable Power Range
The platform offers project based current classes to match diverse technical specifications:
- Available in 10A 20A 40A 80A 125A 200A and 250A versions
- Supports up to 1000V DC high voltage architectures
- High end versions support 250A permanent current
- Suitable for 250kW class fast charging applications
Communication and Signaling
Ensuring compatibility with modern DC charging controllers:
- Standard CP and PP signal contact architecture
- PP signal contact connected directly to the cable
- Designed for DIN 70121 and ISO 15118 communication
- Professional open end integration for EVSE assembly
Safety and Thermal Management
Built to meet rigorous industrial benchmarks for thermal resilience:
- Pt1000 based analog temperature sensing for DC contacts
- Standard switch off temperature set at 90 C
- IP67 rated connector design for superior protection
- Silver contact surfaces for long term conductive stability
Operational and Environmental Performance
Engineered for technical buyers seeking reliability in commercial CCS2 DC portfolios:
Operating temp from 30 C below zero to 50 C
Storage temp from 40 C below zero to 85 C
Altitude capability up to 5000 m
UL 94 V0 flammability rating on mating face
Insertion and withdrawal force below 100 N
Halogen free and oil resistant TPE U sheath
Branding and Customization
- Custom logo placement and labeling on connector
- Connector housing color options for brand identity
- Flexible cable length customization per project scope
- Cable specification and conductor adjustment support
B2B Project Support
- Current class selection from 10A up to 250A
- Temperature sensor selection per technical requirements
- Private label EVSE cable and connector programs
- Scalable manufacturing for government tender projects
CCS2 DC Charging Cable Technical Specifications
| General and Standards | |
|---|---|
| Product Name | YDCHARGE CCS2 DC Charging Cable |
| Product Type | DC charging cable with vehicle charging connector and open cable end |
| Standard Basis | Designed in accordance with IEC 62196 3 |
| Optional Reference | IEC 62196 1 used as a component family reference |
| Charging Mode | Mode 4 DC charging |
| Electrical Performance | |
| Current Classes | Project based classes including 40A 60A 80A 125A 200A and 250A |
| Upper Capability | Up to 250A permanent DC charging |
| Rated Voltage | Up to 1000V DC high power systems |
| Charging Positioning | Suitable for up to 250kW class DC fast charging applications |
| Contacts and Signal | PE plus DC plus and DC minus Power contacts with CP and PP Signal contacts |
| Communication | Designed for EVSE architectures using DIN 70121 and ISO 15118 |
| Mechanical and Hardware | |
| Thermal Monitoring | Pt1000 based DC contact monitoring in accordance with DIN EN 60751 |
| Safety Cut Off | Typical switch off temperature set at 90 C depending on version |
| Materials | Plastic body with silver plated contacts and TPE U outer cable sheath |
| Flammability | UL 94 V0 rating on the mating face area |
| Mechanical Life | More than 10000 insertion and withdrawal cycles |
| Mating Force | Insertion and withdrawal force maintained below 100 N |
| Safety and Environment | |
| Protection Rating | IP67 rated connector design when in mated condition |
| Operating Temp | 30 C below zero to 50 C above zero depending on version |
| Storage Temp | 40 C below zero to 85 C above zero for transport and storage |
| Working Humidity | 5 percent to 95 percent non condensing humidity range |
| Altitude | Project specific operational capability up to 5000 m |
| Product Positioning | Commercial grade CCS2 DC charging cable for OEM ODM and EVSE integration |
YDCHARGE CCS2 DC Charging Cable FAQs
B2B OEM ODM Frequently Asked Questions
A. Product Positioning and Application
Q1. What is this CCS2 DC charging cable used for?
This product is used as a DC charging cable with vehicle charging connector and open cable end for charging station assembly EVSE integration and compact to commercial fast charging projects.
Q2. Is this product intended for EVSE manufacturers?
Yes. It is specifically suitable for DC charger manufacturers EVSE integrators OEM and ODM customers and SKD CKD charging equipment programs.
Q3. Is this a finished consumer charging product?
No. It is an open end DC charging cable platform intended for professional integration into charging equipment rather than direct retail use.
Q4. Is this suitable for compact and commercial DC charger projects?
Yes. That is one of its strongest commercial use cases for building scalable DC fast charging infrastructures.
Q5. Can it be used in public infrastructure charging projects?
Yes. It is suitable for public charging station integration especially where Combined Charging System Type 2 compliance is required.
B. Standards and Technical Accuracy
Q6. Is IEC 62196 3 the correct standard for this product?
Yes. For a CCS2 DC charging cable IEC 62196 3 is the correct primary interface standard for conductive charging.
Q7. Should the page say IEC 62196 2 compliant?
No. As this is a CCS2 DC product the technical documentation should prioritize IEC 62196 3 to ensure standard compliance.
Q8. Is up to 250A 1000V DC a valid technical statement?
Yes. That is a correct and practical way to describe the high end version of this platform for 250kW class applications.
Q9. Can DIN 70121 and ISO 15118 be referenced on the page?
Yes. They should be described as EVSE architecture communication compatibility for system builders and integrators.
Q10. Is AFIR compliance a correct direct claim for the cable?
The product is suitable for EVSE projects targeting AFIR aligned public charging infrastructure in the European Union.
C. Thermal Monitoring and Safety
Q11. Does this product support temperature sensing?
Yes. One of its main premium features is Pt1000 based temperature monitoring for DC power contacts.
Q12. How many sensors are used in the reference configuration?
The professional reference configuration typically uses 2 sensors to monitor the main DC power contacts.
Q13. Why is temperature monitoring important in a CCS2 DC cable?
Thermal control is critical in repeated fast charging use and directly affects connector safety and long term system reliability.
Q14. What switch off temperature is used for the Pt1000 version?
Technical reference data typically indicates a 90 C threshold to protect the connector from thermal stress.
Q15. Is this suitable for safety focused OEM charging projects?
Yes. Integrated Pt1000 thermal monitoring makes it highly suitable for premium and safety oriented EVSE programs globally.
D. Mechanical and Environmental Performance
Q16. What is the durability of the connector?
The product is positioned for a mechanical life of more than 10000 plug and unplug cycles under standard conditions.
Q17. What is the insertion and extraction force?
The industrial configuration maintains less than 100 N force for ergonomic and reliable daily charging operations.
Q18. Is the product suitable for outdoor use?
Yes. It is suitable for indoor and outdoor EVSE applications depending on the final installation and mated conditions.
Q19. What operating temperature range should be published?
A safe and credible expression is typically 30 C below zero to 50 C above zero depending on the specific SKU version.
Q20. Is IP67 a reasonable protection claim?
Yes. The cleanest wording is IP67 rated connector design with clarification for the mated condition where applicable.
E. OEM ODM and Product Customization
Q21. Can the connector be customized for branding?
Yes. The platform supports custom logos housing colors and project based visual identity customization.
Q22. Can cable length be customized?
Yes. Project specific cable lengths are available to match diverse charging station housing designs.
Q23. Can different current classes be selected for different models?
Yes. This is a core strength of the product platform for manufacturers building diverse DC charger portfolios.
Q24. Is this suitable for OEM and ODM DC charger projects?
Yes. It is well suited for OEM plus ODM and SKD CKD charging equipment development and production.
Q25. Can it support government or infrastructure tenders?
Yes. We provide the necessary technical documentation and test reports to support project specific tender requirements.
F. Quotation and Project Planning
Q26. What information do you need for a quotation?
We usually need your target current class cable length whether Pt1000 sensing is required branding scope and volume.
Q27. Is this suitable for high volume production?
Yes. It is positioned for B2B production oriented supply programs requiring high quality connector and cable components.
Q28. Can it be integrated into EVSE SKD CKD projects?
Yes. This is one of its main B2B use cases for manufacturers seeking localized assembly solutions globally.
Q29. Why is this product commercially valuable?
It provides a CCS2 platform that scales from compact units to 250kW commercial chargers with OEM ODM flexibility.
Q30. What is the cleanest way to present this product?
As a CCS2 DC charging cable with open end designed in accordance with IEC 62196 3 supporting up to 250A 1000V DC.