SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly

SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly
SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly - Image 2
SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly - Image 3
SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly - Image 4
SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly - Image 5
SAE J1772 Type 1 Open-End Cable for Wallbox and AC Charging Station | Replacement Cable for EVSE SKD/CKD Assembly - Image 6

YDCHARGE Type 1 Open End EV Charging Cable

A professional grade Type 1 open end AC charging cable designed for wallbox assembly and SKD CKD manufacturing projects.

Designed for Type 1 vehicle charging inlets and fixed EVSE installation, this cable platform is available in multiple single phase current classes from 20A to 80A. With an SAE J1772 vehicle connector, open cable end, silver plated contacts, and durable TPE or TPE U sheath based on UL 62 cable standards, it provides a practical replacement and integration solution for professional North American EVSE applications.

Open End Installation Platform

Built for fixed installation into wallboxes AC charging stations and customized EVSE products requiring a reliable SAE J3400 or J1772 pigtail connection.

Broad Current Range

Available in 20A 30A 32A 40A 48A 50A and 80A single phase versions to cover everything from residential to high power commercial AC charging.

Durable Engineering

Features silver plated contact surfaces and professional TPE or TPE U cable jackets for repeated daily use and environmental resilience.

OEM ODM Flexible

Supports custom cable lengths cable construction selection and connector branding to align with your project based open end configuration.

YDCHARGE Type 1 Open End EV Charging Cable

A professional AC charging cable platform developed for North American wallbox manufacturers and SKD CKD integration projects.

The YDCHARGE Type 1 Open End EV Charging Cable is a high performance component designed for stationary charging infrastructure and professional replacement programs. Featuring a vehicle charging connector and an open cable end, it is engineered for fixed installation into wallboxes and AC charging stations in accordance with SAE J1772 standards.

This platform is specifically relevant for B2B customers requiring a reliable Type 1 interface for the USA, Canada, and Mexico markets. It provides the necessary signal and power architecture for seamless integration into premium EVSE systems.

Manufacturing and Integration

Specifically developed for system builders and service technicians, this product supports diverse fixed installation projects:

  • Wallbox charger assembly and station manufacturing
  • Tethered charger replacement cable programs
  • EVSE repair, retrofit, and service work
  • SKD CKD charging system integration
  • Private label AC charging product development

Broad Current and Power Range

The platform covers multiple single phase AC charging classes to match diverse residential and commercial needs:

  • Supports 20A 30A 32A 40A 48A 50A and 80A classes
  • Suitable for up to 80A 240 to 250V AC single phase charging
  • High power positioning for 19.2kW to 20kW class applications
  • Engineered for professional North American voltage levels

Signal and Control Architecture

Designed in accordance with SAE J1772 to ensure precise communication:

  • Integrated CP and CS signal architecture
  • Product coding for lever actuated and non actuated states
  • Reliable 480 Ohm and 150 Ohm resistance values
  • Safe crimp connection designed for stationary installation

Durable Engineering Standards

Built to meet industrial benchmarks for field longevity:

  • Silver plated contact surfaces for high conductivity
  • TPE or TPE U cable sheath based on UL 62 standards
  • Tested for over 10000 insertion and withdrawal cycles
  • Maintains IP55 protection when mated properly

Cable Construction by Current Class

Optimal conductor configurations for thermal performance and safety:

20A: 3 x 2.5 mm2 + 1 x 0.5 mm2
30A: 3 x 6 mm2 + 1 x 0.75 mm2
32A: 3 x 10 AWG + 1 x 18 AWG
40A: 3 x 10 AWG + 1 x 18 AWG
48A: 4 x 12 AWG + 1 x 10 AWG + 5 x 22 AWG
50A: 3 x 10 AWG + 4 x 22 AWG
80A: 2 x 6 AWG + 1 x 8 AWG + 6 x 22 AWG

Branding and Personalization

  • Custom logo placement on connector housing
  • Black or White connector housing color options
  • Flexible cable length customization per project scope
  • Packaging and manual localization support

Project Planning Support

  • Conductor configuration selection by current class
  • Open end preparation tailored for charger integration
  • Private label EVSE replacement cable programs
  • Operating temperature from 30 C below zero to 50 C

A Practical Solution for Type 1 EVSE Manufacturing

For companies involved in charger production and service replacement, the YDCHARGE Type 1 Open End EV Charging Cable offers essential installation readiness and durable performance.

Tell us your required current class, cable length, and branding scope, and we will recommend the right Type 1 open end configuration for your project.

Type 1 Open End EV Charging Cable Technical Specifications

General and Standards
Product Name YDCHARGE Type 1 Open End EV Charging Cable
Product Type AC charging cable with vehicle charging connector and open cable end
Standard Basis Designed in accordance with SAE J1772
Cable Standard UL 62 cable standard reference
Charging Mode AC Level 2
Electrical Performance
Available Currents 20A 30A 32A 40A 48A 50A and 80A AC single phase versions
Rated Voltage Up to 240 to 250V AC single phase depending on version
Power Positioning Suitable for up to 19.2 to 20kW class AC charging applications
Signal Architecture CP and CS signal contacts with 480 Ohm and 150 Ohm coding values
Connection Method Non detachable crimp connection for professional integration
Mechanical and Materials
Conductive Surface Silver plated contact surfaces for stable transfer
Cable Jacket Durable TPE or TPE U outer sheath for environmental resilience
Mechanical Life More than 10000 insertion and withdrawal cycles
Mating Force Insertion and withdrawal force maintained below 75 N
Length Reference 25 ft standard reference with custom lengths available
Environmental and Application
Protection Rating IP55 when mated properly with standard compliant products
Operating Temp 30 C below zero to 50 C above zero
Storage Temp 40 C below zero to 80 C above zero
Integration Goal Wallbox assembly / AC charging station replacement / OEM ODM EVSE programs
B2B Supply Note
Suitable for wallbox assembly and North American AC charging station replacement projects requiring a professional Type 1 open end charging cable platform across multiple current classes.

YDCHARGE Type 1 Open End EV Charging Cable FAQs

B2B OEM ODM Frequently Asked Questions

A. Product Positioning and Use Scenario

Q1. What is this Type 1 open end charging cable used for?
This product is used as an AC charging cable with vehicle connector and open cable end for wallboxes, charging stations, and EVSE replacement or integration projects.
Q2. Is this a finished retail charging cable for end users?
This product is positioned as an open end replacement and assembly cable for professional EVSE installation and is not intended for direct consumer use.
Q3. Is it suitable for wallbox manufacturing?
Yes. It is specifically suitable for wallbox assembly and AC charging station integration in North American markets.
Q4. Is it suitable for charger replacement and retrofit work?
Yes. This is one of its most practical use cases for maintaining and upgrading existing charging infrastructure.
Q5. Is it suitable for SKD CKD EVSE projects?
Yes. It is well suited for SKD and CKD charging equipment assembly programs requiring reliable pigtail connections.

B. Standards and Technical Accuracy

Q6. Is SAE J1772 the correct standard for this product?
Yes. This is the correct charging standard basis for a Type 1 AC vehicle charging cable designed for North American inlets.
Q7. Is 80A 20kW the best way to describe the top version?
A precise B2B expression is up to 80A 240 to 250V AC single phase or up to 19.2 to 20kW class AC charging depending on system voltage.
Q8. Are multiple current versions available?
Yes. The platform covers 20A 30A 32A 40A 48A 50A and 80A single phase versions to match different project needs.
Q9. Is the connection method detachable?
The industrial product logic uses a crimp connection that cannot be disconnected to ensure maximum safety and conductive stability.
Q10. Are CP and CS valid signal labels for this product?
Yes. For this specific product family, industrial documentation uses CP and CS along with related coding values for communication.

C. Installation and Use Boundary

Q11. Is this product intended for professional installation?
Yes. As it features an open cable end, it must be installed by a qualified electrician or professional EVSE integrator.
Q12. Can an end user wire this directly without professional help?
No. This is an industrial component for assembly and is not a plug and play consumer charging accessory.
Q13. Is it suitable for fixed wallbox replacement cable projects?
Yes. That is one of its primary use cases for extending the operational life of existing charging units.
Q14. Is it suitable for public charging station cable replacement?
Yes. It is suitable for stationary AC charger cable replacement and large scale upgrade projects.
Q15. Can it be used in residential and commercial EVSE products?
Yes. It is suitable for both segments depending on the charger design and the chosen current class.

D. Configuration and Length Options

Q16. Can the cable be customized by current class?
Yes. Different conductor structures can be selected according to the 20A to 80A product positioning for optimal performance.
Q17. Can custom lengths be supported?
While a 25 ft reference length is common, custom lengths can be supported based on specific project requirements.
Q18. Can the product support diverse AC charging classes?
Yes. It spans from lighter duty residential EVSE products to premium high current commercial applications.
Q19. Why are multiple conductor configurations important?
Charger architecture and heat management vary widely across programs. Configurable conductors ensure a better fit for certification strategies.
Q20. Can it be supplied as a platform instead of a single SKU?
Yes. It is best positioned as a Type 1 open end cable platform with multiple current and conductor options for B2B buyers.

E. Materials, Durability, and Reliability

Q21. What materials support the cable durability?
The product positioning includes silver plated contact surfaces, TPE or TPE U cable sheaths, and robust Type 1 connector construction.
Q22. Why is TPE or TPE U important for this kind of cable?
TPE provides the necessary flexibility and durability to withstand demanding charging environments over long periods.
Q23. Why are silver contacts important?
Silver plating improves conductivity and supports stable charging performance across thousands of mating cycles.
Q24. Is the cable suitable for repeated daily charging use?
Yes. It is positioned for repeated AC charging use. Market data supports a mechanical life of 10000 mating cycles.
Q25. Is the cable suitable for outdoor charger environments?
Yes with the understanding that final protection depends on the mated condition and professional system integration.

F. OEM ODM and Project Planning

Q26. Can the connector housing be customized?
Yes. Project based logo placement and housing color customization can be supported for professional programs.
Q27. Is this suitable for private label EVSE programs?
Yes. It is well suited for private label OEM and ODM EVSE cable programs requiring high quality components.
Q28. What information do you need for a quotation?
We usually need your current class requirement, cable length, conductor structure preference, branding scope, and expected volume.
Q29. Is this suitable for production oriented supply?
Yes. It is designed for production oriented EVSE cable supply programs for global distribution.
Q30. Why is this commercially valuable for manufacturers?
It provides a Type 1 SAE J1772 aligned open end configurable platform for fixed installation, replacement, and OEM ODM assembly.

Tell us your current class, cable length requirement, conductor structure, branding scope, and expected volume, and we will recommend the right Type 1 open end charging cable solution for your project.